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Automotive Functional Safety ISO 26262:2018 Certification for Trucks and Buses
Automotive Functional Safety ISO 26262:2018 Certification for Trucks and Buses
Course Duration: 5 Days - 8 Hours/day
This five-day seminar covers all 12 parts of the ISO 26262 standard, with extra attention to the new area of trucks and buses, which was added to the standard at the end of 2018. The seminar will give those attending the information necessary to understand the standard, and move your organization toward conformance. ISO 26262 is the Functional Safety standard that is applied to Safety Related Systems that include electric/electronic systems installed in vehicles. The course combines presentations with hands-on work and is conducted in English. There is an optional ISO 26262 Certification exam at the end of the class for those wanting to demonstrate and document their knowledge.
This course combines presentations, along with in-class group exercises to put what you are learning into practice. Concepts are reinforced by a running case study of an airbag system. Forms are used to complete the exercises as a part of the integrated workshops that include Item Definition, Hazard Analysis and Risk Assessment (HARA), Safety Goals, ASIL levels, Functional Safety Concept, Technical Safety Concept, and Hardware/Software Interface.
Learning Objectives
- Tailor the necessary activities to support vehicle safety lifecycle management, development, production, operation, service, and decommissioning
- Information provided in the class can be used for ISO 26262 implementation
- Understand functional safety aspects of the entire development process including requirements specification, design, implementation, integration, verification, validation, and configuration.
- Understand the risk-based approach for determining risk classes Automotive Safety Integrity Levels (ASILs)
- Use ASILs for achieving an acceptable residual risk
- Provide requirements for validation and confirmation measures to ensure a sufficient and acceptable level of safety is being achieved
Course Outline
Daily Agenda (approximate, based on class discussions)
Day One
- Chapter 1: Introduction and Overview to ISO 26262
- ISO 26262 Purpose, Scope and Framework
- Part 1 — Definitions — T&B Focus
- Chapter 2: Management of Functional Safety (Part 2)
- Safety Culture
- Project Dependent Safety Management
- Safety Case
- Breakout Exercise 1: Safety Case Outline
- Confirmation Measures
- Chapter 3: Production and Operation (Part 7)
- Chapter 4: Safety Element out of Context (Part 10)
- Chapter 5: Concept Phase (Part 3)
- Item Definition — T&B Application
- Breakout Exercise 2: Item Definition — T&B Application
Day Two
- Chapter 5: Concept Phase (Part 3)
- Hazard Analysis and Risk Assessment (HARA) — T&B Application
- Severity, Exposure and Controllability — T&B Application
- Safety Goals
- Breakout Exercise 3: HARA — T&B Application
- Functional Safety Requirements
- Breakout Exercise 4: Functional Safety Requirements — T&B Application
- Chapter 6: ASIL-Oriented and Safety-Oriented Analyses (Part 9)
- Example Scenario
- Safety Analyses in ISO 26262 — T&B Application
Day Three
- Chapter 7: System Level Development I (Part 4)
- Technical Safety Concept
- Hardware-Software Interface (HSI) — T&B Application
- Chapter 8: Hardware Level Development I (Part 5)
- Specification of Hardware Safety Requirements
- Hardware Design
- Evaluation of the Hardware Architectural Metrics
- Evaluation of Safety Goal Violations Due to Random Hardware Failures
- Chapter 9: Evaluation of Hardware Elements (Part 8)
- Classification of Evaluated Hardware Element
- Hardware Evaluation
- Chapter 10: Hardware Level Development II (Part 5 revisited)
- Initiation of Product Development at the Hardware Level
- Hardware Integration and Verification
Daily Agenda (approximate, based on class discussions)
Day Four
- Chapter 11: Software Level Development (Part 6)
- General Topics for Product Development at the Software Level
- Specification of Software Safety Requirements
- Software Architectural Design
- Verification by Review
- Coverage Metrics
- Software Integration Testing
- Chapter 12: System Level Development II (Part 4 revisited)
- Item Integration and Testing
- System Integration and Testing
- Vehicle Level Integration
- Safety Validation — Motorcycle Application
- Functional Safety Assessment — Motorcycle Application
- Release to Production
Daily Agenda (approximate, based on class discussions)
Day Five
- Chapter 13: Supporting Processes (Part 8)
- o Distributed Development
- o Specification and Management of Safety Requirements
- Configuration Management
- Change Management
- Verification
- Documentation Management System
- Qualification of Software Tools
- Qualification of Software Components
- Evaluation of Hardware Elements
- Proven in Use Argumentation
- Interfacing an Application that is Out of Scope of ISO 26262
- Integration of Safety-Related Systems not Developed According to ISO 26262
- Chapter 14: Guideline on Application of ISO 26262 to Semiconductors (Part 11)
- Chapter 15: Adaption of ISO 26262 to Motorcycles (Part 12)
- Chapter 16: ISO 26262 Implementation Strategy
Optional ISO 26262 Certification Exam – Final 3 hours of Day Five
Three Levels of Certification
Level 1
Functional Safety Engineer Provisional (FSEP)
Knowledge Requirements:
- One week of Functional Safety Training and pass the ISO 26262 Certification exam.
Prerequisites:
- At least three years of relevant professional experience, an engineering degree or work experience equivalency with degree.
Level 2
Functional Safety Engineer (FSE)
Knowledge Requirements:
- One week of Functional Safety Training and pass the ISO 26262 Certification exam.
Prerequisites:
- Submit a case study demonstrating experience in Functional Safety that can be verified. The case study should demonstrate a broad understanding from Safety Plan to Safety Case (work products).
- Interview with an Omnex Functional Safety Expert.
- At least five years of relevant industry experience.
Level 3
Functional Safety Expert (FSX)
Knowledge Requirements:
- One week of Functional Safety Training and pass the ISO 26262 Certification exam
Prerequisites:
- Submit two case studies demonstrating the ability to conduct confirmation reviews, evidence of communication and a broad understanding from Safety Plan to Safety Case.
- Interview with an Omnex Functional Safety Expert.
- At least five years of relevant industry experience.
Who Should Attend
Those involved in the design, development, and production of electrical and electronic based vehicle products, including the systems, software and hardware engineers, and managers. Basically, all those responsible for the development and implementation of hardware and software systems in motor vehicles.
Participants should be, or plan to be, actively managing, or involved in, or aware of electrical and/or electronic items, systems, or elements that are incorporated in motor vehicles. And have the abilities, education, and experience required for the above roles.
Course Materials
Each participant will receive a seminar manual including case studies.
Note: Omnex does not provide copies of standard(s) during training courses, but clients are encouraged to have their own copy.
Pre-Requisite
Participants should be involved in or aware of software and hardware development as it relates to the motor vehicle industry.
Automotive Functional Safety ISO 26262:2018 Certification for Trucks and Buses Program is available in multiple locations globally, including the USA, Canada, Mexico, India, Europe, Thailand, Singapore, Middle East and China.
MICHAEL DOWN
315 E. Eisenhower Parkway, Suite 300, Ann Arbor, Michigan - 48108, USATel: (734) 761-4940
Fax: (734) 761-4966
Michael Down is a Senior Consultant with extensive Engineering, Quality and Reliability experience. Whether it may be in Product Development, Manufacturing, or Quality Management Systems, his greatest desires are to improve clients understanding and improving system to provide optimum performance, quality and durability of the product or process design. He also well understands the need for reducing costs while continually improving quality & compliance/conformance.
Mr. Down has extensive experience working in the automotive industry from manufacturing and assembly to vehicle design development and software/hardware Reliability, DMFEA and PFMEAs. He spent over 32 years working for GM in the quality engineering, statistical problem solving and continuous improvement and teaching. Have taught thousands of employees over the years in relation to FMEA, Probability and Statistics, SPC, System Thinking, Deming, Reliability, and statistical problem solving. Used SPC principles to manufacturing processes at GM, increasing line efficiency and reducing cost, saving GM millions of dollars. Applied DOE to advanced design and process development, identifying critical variables and optimizing process performance. Statistically solved process and product issues in relation to casting, metal fabrication, electronics, injection molding and SMC plastics. Also, statistically solved issues in relation to stamping, heat treating, paint, and in relation to issues with oxygen sensors.
In addition, he was instrumental in the development of the GM Powertrain PFMEA guidelines. Managed quality engineers in manufacturing and assembling. Was a part of the leadership group that directed the Statistical Network within GM (assisted in facilitating Deming seminars and assisted in the training of his courses and seminar) Mike also represented GM at both SAE and AIAG, providing extensive guidance and input to the development of Global Automotive Standards reference documents on Quality and Core tools, including PFMEA, APQP/CP, PPAP, SPC, MSA, and DRBFM reference documents. Mike has been involved with FMEA standards and including developing and teaching FMEAs since the 1990s. Today, Mike is actively working on the SAE J1739 committee updating the FMEA standard to reflect AIAG-VDA FMEA.
Specialties: Training and support the development of DFMEAs and PFMEAs for FMEA 4th edition and AIAG-VDA FMEA. Lead for PQMS training development, IQFMEA tech expert, taught and developed DFA and Robust engineering courses. Deming expert, facilitation and application, DOE trainer and implementer, Represent GM at SAE and at AIAG. Expert in the area of AIAG-VDA FMEA, SPC, MSA, FMEA 4th edition, and DRBFM
EDUCATION
Bachelor of Science, Electrical Engineering, MTU, Bachelor Industrial Management in Electronic Engineering Technology from Baker College, and a Master Degree in Applied Statistics from Oakland University
GREG GRUSKA
315 E. Eisenhower Parkway, Suite 300, Ann Arbor, Michigan - 48108, USATel: (734) 761-4940
Fax: (734) 761-4966
Greg Gruska is the Omnex Champion for APQP, PPAP, FMEA, ISO 26262, Lean Six Sigma and a Fellow of the American Society for Quality (ASQ). His strength in ISO 26262 is a strong understanding and experience in systems engineering and reliability/safety analysis in both hardware and software development. Greg managed the Quality Engineering Activity at Chevrolet. This group provided benchmarking, quality engineering and statistical support to all divisional and corporate activities and their suppliers. Besides the application of statistics within the design, manufacturing, and support environments, this group was active in the development of new technologies and training in these areas. Greg additional served as a Divisional and Corporate consultant in Statistical Engineering and Management. He has traveled extensively in assisting engineering, financial, and support staffs and manufacturing plants in the investigation and solution of problems affecting quality, new product development, product failures and customer satisfaction.
Greg is also an active/writing member of the MSA, SPC, FMEA, and EFMEA Manual subcommittees of the American Automotive industry’s Supplier Quality Requirements Task Force which is part of the international task force governing TS-16949. Greg is an adjunct professor at Madonna University. He has advanced degrees in mathematics and engineering from the University of Detroit, Michigan State University and Wayne State University. He was the Deming Memorial Lecturer at the Sheffield Hallam University for the year 2000.
Greg is a charter member of the Greater Detroit Deming Study Group and the W. E. Deming Institute. He is an ASQ certified Quality Engineer, a licensed Professional Engineer (CA - Quality) and a member of the Board of Examiners of and Judge for the Michigan Quality Leadership Award (1994-2011). Greg is on the writing committee of AIAG on FMEA, a member of the SAE Functional Safety Committee (J2980) and is considered one of the foremost authorities on risk management in the world. He has considerable hardware and software experience in Automotive applications.
MARY E. ROWZEE, ASQ FELLOW
315 E. Eisenhower Parkway, Suite 300, Ann Arbor, Michigan - 48108, USATel: (734) 761-4940
Fax: (734) 761-4966
Mary Rowzee is an Omnex consultant with extensive experience and achievements in Quality Systems development, implementation and auditing to ISO 9000 series and IATF 16949 standards; Six Sigma Black Belt Problem Solving and Advance Quality Tools including: Design and Process FMEA, Design and Process Verification and Test Planning, Complex Statistical Analyses and Reliability Prediction, Modelling and Risk Reduction. Mary is a writing member of AIAG-VDA FMEA 1st edition and the Core Tools Guidelines: SPC 2nd edition, MSA 4th edition, EFMEA 1st edition, PPAP 4th edition and APQP 2nd edition.
Mary has been actively leading industry practices and application of ISO 26262 Functional Safety Standard for Electrical/ Electronic Products; Software FMEAs, ASPICE, CMMI and Quality; Supplemental Monitoring and Systems Response (MSR) FMEAs; Safety of the Intended Functionality (SOTIF) ISO 21448 and use of Safety Engineering tools (Reliability Block Diagrams, Hazard and Risk Analyses, Addressing ASIL rated risks) in Advanced Driver Assistance Systems (ADAS). She also served as GM Global representative on AIAG-VDA and SAE Quality Standards development teams.
Mary has worked for Daimler Chrysler Fiat, TRW and recently GM working as a Senior Engineer ADAS Electrical sub-systems quality for Autonomous Vehicles. She was the Quality and Reliability Resource on ADAS Electrical Sub-systems teams, used in Autonomous Vehicles. For GM she worked with internal and first tier supplier teams to develop Safety Analyses and Design FMEAs on Electrical, Mechanical and Software products in support of ISO 26262 requirements. Mary also assisted in the establishment and implementation of an aggressive Advanced Product Quality Process within GM and Supply Base. Additionally, at GM, she served as in-house consultant and coach to more than 5,000 product engineers in Six Sigma project development and implementation. Mary was an Operational Excellence Master for the GM Quality organization, leading and facilitating the highest impact, most financially significant corporate projects, in addition to teaching many courses on Six Sigma tools and techniques. Also at GM, Mary served as the Senior Leader for Global Design and Process FMEA. In this she revitalized the use of FMEAS within General Motors by developing and teaching all live and web based FMEA classes in North America and developing criteria and assessment processes for Global FMEA software selection.
While at Daimler Chrysler Fiat she served as the manager of Product and Process Integrity. In this position she supported interior and electrical product development (SMTs) areas in writing technical specifications, developing reliability requirements, constructing and executing designed experiments, developing FMEAs and Validation plans.
EDUCATION
Mary has Bachelor of Arts (BA), Psychology and Human Factors from University of Delaware, Newark, DE. She also has a Master of Science (MS), Industrial Psychology and Applied Statistics from University of Akron, Akron, OH. Mary hold numerous certifications including: Certified Reliability Engineer CRE, Certified Manager of Quality and Organizational Excellence CQM/OE, Certified Quality Engineer CQE, Certified Quality Auditor CQA, Registrar Accreditation Board Quality Auditor.